Double effect concentrator
Double effect concentrator
First, the scope of application
The concentrator is suitable for concentration of liquids such as traditional Chinese medicine, western medicine, glucose, starch, monosodium glutamate, dairy products, chemicals, etc., and is especially suitable for low temperature vacuum concentration of heat sensitive materials. After careful calculation and careful design, our company has more benefits than the original features.
Second, the equipment composition
The double-effect concentrator is mainly composed of two tube-type heaters, two evaporation chambers, a circulation tube, a condenser, a liquid receiving tank and other ancillary equipment.
Third, the main features
1. Energy-saving benefits, calculated according to SJN-1000 type, saving about 3,500 tons of steam a year, saving about 90,000 tons of cooling water, saving about 80,000 yuan, equivalent to RMB 10-15 million. (Compared with single effect).
2. The concentrator adopts external heating natural circulation type and vacuum negative pressure evaporation mode, which has a fast evaporation speed and a large concentration ratio, and can reach 1.2-1.35 (general traditional Chinese medicine extract), and does not need to open the pot to collect the paste.
3. The concentrator adopts two-effect simultaneous evaporation, and the secondary steam is used. Your factory not only saves the investment of the boiler, but also saves energy consumption. The energy consumption is reduced by 50% compared with the single-effect concentrator, and the energy saving fee is less than one year. Recover the entire investment in this concentrator.
4, multi-function operation features: (1) the concentration of recyclable alcohol is about 80%; (2) single-effect, two-effect can be repeated and the paste is collected; (3) can be intermittently and continuously fed.
5. The concentrator has a special structure, and the concentrated material has a strong taste and a uniform paste. The material is concentrated in the state of no foam in the seal, which is not easy to run, reducing pollution. The material is concentrated on the same day, it is not easy to coke, easy to clean, the heater can be cleaned by opening the upper and lower covers, and labor can be saved, one can operate.
6. The contact parts of the concentrator and the material are made of stainless steel SUS304. The heater and the evaporator are all provided with an insulation layer. The insulation is made of polyurethane foam, and the outer surface is matte matt finish, which conforms to GMP standards.
Fourth, technical parameters
Specifications / Models SJN-500 SJN-1000 SJN-1500 SJN-2000 SJN-3000
Evaporation (Kg/h) 500 1000 1500 2000 3000
Steam pressure (Mp) 0.09-0.25
Steam consumption (Kg/h) 250 500 750 1000 1500
Concentration of concentration 1.2-1.4
Evaporation temperature (°C) is effective 80-90
Evaporation temperature (°C) two-effect 55-70
Vacuum degree (Mpa) is effective -0.06
Vacuum (Mpa) two-effect -0.08
Dimensions (m) 4 × 1.5 × 3.3 5 × 1.6 × 3.5 6 × 1.6 × 3.7 6.5 × 1.7 × 4.3 7.5 × 2 × 4.5
The company has more than ten years of production customization experience, five professional engineers, twenty years of experience, 100 skilled workers, an annual total of 30 million yuan, and rich OEM experience.
With more than ten years of experience and a strong design and technical team, we produce world-class high-quality products. Our company has obtained ISO9001 quality management system certification. Our products are produced in strict accordance with international standards and have been exported to the United States, Southeast Asia, the Middle East and other countries and regions.