First, the scope of application
The concentrator is suitable for concentration of liquids such as traditional Chinese medicine, western medicine, glucose, starch, monosodium glutamate, dairy products, chemicals, etc., and is especially suitable for low temperature vacuum concentration of heat sensitive materials. After careful calculation and careful design, our company has more benefits than the original features.
Second, the equipment composition
The three-effect concentrator is mainly composed of three tube-type heaters, three evaporation chambers, a circulation tube, a condenser, a liquid receiving tank and other ancillary equipment.
Third, the main features
1. Energy-saving benefits, calculated according to SJN-1000 type, saving about 5,400 tons of steam a year, 140,000 tons of cooling water, saving more than 130,000 yuan of electricity, and reducing costs by nearly 200,000 yuan.
2. The concentrator adopts external heating natural circulation and vacuum negative pressure evaporation method, which has the advantages of fast evaporation speed and large concentration ratio, up to 1.4 (general Chinese medicine extract), and no need to open the pot to collect the paste.
3. The concentrator adopts three-effect simultaneous evaporation, and the secondary steam is used repeatedly, and the energy consumption per single effect is reduced by about 70%. The total investment of the concentrator is recovered from the energy-saving fee less than one year.
4, multi-function operation features: (1) can recover the alcohol concentration of about 80 degrees, (2) three effects can concentrate three different materials. (3) One-effect, two-effect, three-effect, three-effect, two-effect, one-time can be repeated and the paste is collected. (4) The feed can be concentrated intermittently. (5) It can be made into a paste at one time, and the first effect is fed. After the second effect, the third effect is once formed into a paste.
5. The concentrator has a special structure, and the concentrated material has a strong taste and a uniform paste. The material is concentrated in the state of no foam in the seal, which is difficult to run and reduce pollution. The material is concentrated on the same day, it is not easy to coke, easy to clean, the heater can be cleaned by opening the upper and lower covers, and labor can be saved, one can operate.
6. The contact parts of the concentrator and the material are made of stainless steel SUS304. The heater and the evaporator are provided with an insulation layer outside. The insulation is made of polyurethane foam, and the outer surface is matte matt finish, which conforms to GMP standards.
Fourth, technical parameters
Specifications / Models SJN-500 SJN-1000 SJN-1500 SJN-2000 SJN-3000
Evaporation (Kg/h) 500 1000 1500 2000 3000
Steam pressure (Mp) 0.09-0.25
Steam consumption (Kg/h) 200 400 600 800 1200
Evaporation temperature (°C) is effective 80-90
Evaporation temperature (°C) two-effect 65-80
Evaporation temperature (°C) three-effect 55-65
Vacuum degree (Mpa) is effective -0.04
Vacuum (Mpa) two-effect -0.06
Vacuum (Mpa) three-effect -0.08
Dimensions (m) 5 × 1.3 × 3 6.5 × 1.5 × 3.3 7 × 1.7 × 3.5 7.5 × 2 × 4 7.8 × 2 × 4.3
The company has more than ten years of production customization experience, five professional engineers, twenty years of experience, 100 skilled workers, an annual total of 30 million yuan, and rich OEM experience.
With more than ten years of experience and a strong design and technical team, we produce world-class high-quality products. Our company has obtained ISO9001 quality management system certification. Our products are produced in strict accordance with international standards and have been exported to the United States, Southeast Asia, the Middle East and other countries and regions.